Warehouse Execution System : Next-Level Execution for Next-Level Warehousing

As warehouses increasingly adopt automation technologies like robotics, ASRS, carousels, conveyor systems, etc. alongside manual processes, a new type of software has emerged to coordinate them all. This solution, known as a warehouse execution system (WES), bridges the gap between automation and human labor for streamlined operations.

A WMS manages high-level warehouse operations such as inventory tracking, order management, picking strategies, and labor planning. It's like the brain that plans what needs to be done and when.

A WES, on the other hand, operates more like the nervous system, it executes and optimizes how work gets done on the warehouse floor in real time. It directs tasks to automation systems (like conveyors, robots) and human workers, balancing workloads and resolving bottlenecks as they occur.

Bridging the Gap Between WMS and The Warehouse

WES is gaining traction because it can coordinate incoming orders with real-time awareness of automation availability. A key sign of its growing demand is that more WMS vendors are developing their own WES capabilities.

Positioned between WMS and the warehouse, WES orchestrates the flow of work to both human and automated resources, ensuring on-time shipments while balancing workloads to prevent bottlenecks.

E-Com & Retail

To manage rapid order processing, same-day shipping, and complex picking workflows

Apparel

For handling high SKU counts, returns, and seasonal volume spikes

Grocery & Food Distribution

Where freshness, speed, and accuracy are critical, and automation is common

Third Party Logistics 

To efficiently serve multiple clients with varying requirements in shared facilities

Automation Technologies Supported by Avectous WES

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Libiao
Knapp
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Dematic
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How Automated Pallet Shuttle Systems Work

Automated pallet shuttle systems are powered shuttles that move pallets within deep lane racking, automatically transporting loads to the optimal position within a storage channel.

These shuttles:

  • Operate on tracks inside storage lanes
  • Are controlled remotely or through the WMS
  • Can load, unload, and reposition pallets without human intervention
  • Improve pallet density and minimize forklift travel

When integrated with Avectous, shuttle commands are synchronized with your inventory management workflows. As orders are picked, received, or replenished, shuttle systems execute movements with precision, eliminating guesswork, delays, and manual errors.

Key Benefits of Integrating Shuttle Systems with Avectous

Higher Storage Density: Store more SKUs per square foot with deep lane racking and shuttle movement.

Increased Speed & Throughput: Reduce aisle congestion and cut pallet handling time by up to 60%.

Reduced Labor Dependency: Eliminate manual pallet handling in high-density zones, freeing workers for high-value tasks.

Real-Time Tracking: Pallet locations and movements update automatically within the Avectous WMS

Enhanced Safety: Less forklift traffic means fewer accidents, less product damage, and better compliance.

Future-Ready Scalability: Easily expand shuttle lanes and integrate with AS/RS, conveyors, or robotic systems as your needs grow.

Seamless WMS Integration

What sets Avectous apart is our ability to seamlessly integrate with your preferred shuttle technology provider, whether it’s Mecalux, Automha, SSI Schaefer, or another vendor. Our software sends shuttle commands in real-time, aligns with pick and putaway strategies, and ensures precise inventory tracking at the pallet level. You’ll benefit from:

  • Configurable logic based on FIFO, LIFO, or batch rotation
  • Intelligent replenishment triggers
  • Synchronized pallet locations with cycle counting and audit tools
  • Complete shuttle diagnostics and error reporting dashboards

This synergy between software and automation means you’re not just adding equipment, you’re building a smarter warehouse.

Avectous management solution

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Contact us for a free demo.

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Who Should Use Automated Pallet Shuttles?

Automated shuttle systems are ideal for warehouses that:

  • Operate in cold storage, food & beverage, or high-volume industries
  • Require dense storage with limited SKU variability
  • Want to reduce forklift traffic and manual intervention
  • Are preparing to scale operations without increasing square footage
  • Need high levels of accuracy, speed, and system uptime

Whether you're running 3PL operations or managing your own distribution, shuttle automation unlocks efficiency and scalability at every level.

Frequently Asked Questions

Ready to Automate with Confidence?

Boost warehouse density, reduce manual movement, and take control of your fulfillment speed. Talk to our automation experts today and discover how Avectous and automated pallet shuttle systems can elevate your warehouse